Design technical indicators
raw material:
| raw material |
Test weight |
Moisture |
Impurities |
imperfect grains |
Smell, color |
| barley |
≥750g/L |
≤14 |
≤1.0 |
≤5 |
normal |
Electricity: 220V&380V, 50Hz (or as provided by Party A);
Water: Public tap water (meeting drinking water standards) is lower than 30°C, and the average flow rate can meet production and daily needs;
Production capacity: 1 ton of raw barley grain per hour
The dimensions of the production line are: length x width x height = 35mx6mx8.5m; the equipment adopts a steel frame structure, which can greatly reduce civil construction investment; the area of the original granary and finished product warehouse is user-defined.
Installed capacity: Total N=374.32kw of the production line cleaning section, peeling and polishing, and grits and powder making sections;
Workshop environment: The dust concentration in the workshop air is ≤10mg/m3, and the dust concentration in the discharged outdoor air is ≤150mg/m3;
Product structure and yield (according to the quality of barley raw grain)
1) Barley rice yield: 73-75% (adjustable according to barley flour yield)
2) Barley flour 80 mesh all-through: yield: 70-75% ( Adjustable according to barley rice yield)
3) Feed: yield: 21-25%;
4) Grain consumption ≤ 1%
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Barley process
The complete set of equipment for barley and rice milling processing is mainly composed of production lines that require multiple finished products such as peeling and milling. In terms of processing technology, peeling and polishing ensure the quality of barley rice and noodles and improve the yield of finished products.
01. Multi-level cleaning
02. Barley peeling
03. Barley milling
04. SEPARATE THE ENDOSPERM
In the milling section, you separate the endosperm from the hull and germ and process it into flour. Our grain cleaners process wheat gently, delicately separating germ, husk and endosperm with less fines. → Grain cleaners →
Grain Purifiers
05. Finished product packaging
The graded barley finished products are transported to the packaging section, which is equipped with an automatic packaging machine for metering and packaging.
→ Automatic Packaging Machine
Process advantages
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Cleaning process
The cleaning process of the complete set of equipment for barley and rice milling processing adopts the process of "one sieving, two destoning, one magnetic separation, one wheat beating, one wheat brushing, and one color selection" to obtain clean raw grain. High-precision color sorters can be used to remove off-color particles to ensure consistent color of the raw grain.
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Barley rice making process
The barley rice making process adopts the "four stripping, two sucking, one throwing and one grading" process. Four stripping and two sucking ensure clean peeling. A water polishing process ensures the color and brightness of the finished barley rice. First classification ensures the whole grain size of the packed barley rice.
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Barley milling process
The barley milling process adopts the "four grinding and four sifting" process, and a distributing valve is installed after the grading and sifting, so that the production line has the function of packaging barley rice and directly milling whole rice without packaging broken rice.
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Barley flaking process
The barley flaking processing complete equipment process is mainly divided into cleaning section, peeling and separation section, grading and color sorting section, cleaning section, enzyme sterilization section, grading section, steaming and flaking section, drying and cooling section, packaging section, etc.
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