The ethanol alcohol germ extraction production line can extract corn germ to reduce the risk of alcohol process pollution. It can reduce the loss of sugar content for alcohol enterprises, reduce the processing amount of alcohol fermentation raw materials and the discharge of bad liquid, and increase the by-product corn germ, which is the main raw material of corn germ oil. It has high market value and increases the economic benefits of enterprises.
Process advantages: This design scheme contains cleaning, germ removal, germ extraction and separation and powder extraction, including several systems of medium-pressure air net, high-pressure air net, mechanical conveying, and PLC automatic control. The whole production process is monitored by the industrial computer (PLC) in the general control room.
01.Raw corn grain cleaning
Raw grain cleaning adopts the process of cleaning→magnetic separation→stone removal→measurement. Use mechanical and optical sorting machines to clean the grain and remove defective material, fungal contaminants and other impurities. Ensure that the dust content of the air discharged into the atmosphere does not exceed the standard, and protect the atmospheric environment.
→ Grain cleaners→ Gravity Destoner
02.Corn conditioning
In conditioning you add water evenly to the corn germ conditioning chamber to soften the germ,ensure that the germ is not broken during the process of degermination and extraction, and increase the yield of the germ.
03.Separating the endosperm
The corn degerminator separates the corn endosperm from the germ. The high square sifter classifies the treated material and separates the germ-containing material. During the process of sifting and depowdering, the germ-free material is conveyed to the elevator, and then conveyed vertically into the pulverizer for grinding powder.
→ Maize Peeling Machine → Corn Kneading Degerminator → Corn Germ Gravity Separator
04.Medium-pressure air system
The auxiliary material of the medium-pressure air net is in a suspended state on the stone removal screen, so that impurities and corn are separated into layers, and stones and corn are separated. The grading sieve realizes the separation between larger materials and slight impurities by means of wind force, meeting the process requirements. Set up a dust removal air net to avoid dust spillage.
05.High pressure air system
During the entire processing process, some sections and equipment need to be transported by wind power. The TY series high-pressure fan, strong negative pressure fan with material, and the principle of pushing material down with the air locker are used to achieve the purpose of air transportation without dust, making the production workshop hygienic and clean.
06.Mechanical conveying system
Part of the material transportation in this scheme adopts bucket elevator in vertical direction, scraper conveyor and spiral conveyor in horizontal direction.
→ Bucket Elevator → Screw Conveyor
07.Packing
The finished products are either bagged or loaded in bulk. Here it is important to keep dust to a minimum. Precise dosing and weighing are also key. We offer a wide range of manual and fully automated loading and bagging systems
→ Automatic Packaging Machine
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