material | Moisture | Impurity | Minerals | Broken | Odour |
oat | ≤13.5 | ≤2.0 | ≤0.5 | ≤5 | normal |
We offer a wide range of oat processing plant, which includes the heart of our oat mills - the dehuller, kiln and flaking roller mill. We can help all the way - from planning your production line to installation, training and maintenance.
Raw material
material | Moisture | Impurity | Minerals | Broken | Odour |
oat | ≤13.5 | ≤2.0 | ≤0.5 | ≤5 | normal |
Finished products: oatmeal, oatmeal, instant oatmeal;
Power: 220V&380V, 50Hz (or as provided by buyer);
Water: Public tap water (up to drinking water standard) is less than 30°C, the average flow rate can meet the production and living needs;
Workshop environment:workshop air dust concentration ≤ 10mg/m3, outdoor air dust concentration ≤ 150mg/m3
The process of Oatmeal Processing Line is mainly divided into cleaning, shelling and separation, grading and color sorting, washing, enzyme sterilization, cutting and grading, steaming and flaking, drying and grading, and packaging.
Use equipment such as grain cleaning machines and gravity destoners to clean impurities contained in raw oats, such as wild buckwheat, straw, grass seeds, soil, sand, stones, etc.
→ Grain cleaners→ Gravity Destoner
In the grading and color sorting section, the shelled oat grains are subjected to multi-stage screening and grading equipment to select oat grains of the same size and length, and to remove defective products such as shriveled grains, immature grains, moldy grains, etc.
The HTP-80 new oat shelling machine developed by WinTone solves the processing difficulties of oat shelling. It applies PLC automated integrated control system to stably produce high-quality products. The one-time shelling rate can reach 85% and the breakage rate is less than 4%.
→ Centrifugal Oat Huller→ Oat Dehulling and Separating Machine
Use color The selection machine picks out the different-colored grains in the oats to ensure the quality of the finished oatmeal.
Because oats will attach a small amount of dust during the husking process, the surface of the oats must be cleaned before making oatmeal. Therefore, the surface of the oats is cleaned by the oat washing machine to remove the surface attachments and the dust in the wheat ditch.
→ Oat Washing Machine
The oat grains are subjected to hydrothermal treatment to inactivate lipoxygenase, remove bitterness and prevent rancidity, kill mold and sterilize, and extend the shelf life; the cooked oats are dried and cooled in a malting machine.
The oatmeal cutter can be used to cut the oats into particles of suitable size according to the requirements of the finished product.
→ Drum Oat Groat Cutter
The cut oatmeal enters the steamer for softening and ripening. The steamed oatmeal is pressed into thin flakes by a hydraulic double-roller flake press. The thickness of the oatmeal is controlled by adjusting the oatmeal machine.
→ Oat Flaking Mill
The pressed oatmeal is subjected to hot air drying to reduce the moisture in the oatmeal to facilitate storage. The dried oatmeal enters the circular vibrating screen for size classification to obtain high-quality, high-quality finished oatmeal.
The packaging section requires the packaging workshop to be in a sterile environment. There is a layer of plastic film inside the packaging bag. The airtight plastic film is isolated from the outside world to extend the shelf life. The size of the packaging specification depends on the customer's needs. Generally, the shelf life of packaged oatmeal is 12 months.
→ Automatic Packaging Machine
The production line adopts PLC automatic control system, which can realize remote control operation and truly realize unmanned production in the workshop.
It can not only process domestic naked oats, but also shell oats. Both whole-grain and cut-grain cereals (instant cereals) can be processed. At the same time, the process can produce two varieties of oatmeal and oatmeal on-line.
The finished product retains the original aroma of oatmeal and is of higher quality. The combination of multiple cleaning and selection processes in the grading section and a color sorter further guarantees the quality of the finished product.
During the production of oatmeal, starch is gelatinized, coked and hydrolyzed, making the flavor sweet and crisp.
Location: Guatemala Finished product: oatmeal,oat flakes
Yield: 2 tons of oats dehulling and 1 ton of oats flakes processing
Location: Russia Finished product: instant oat flakes
Yield: 72TPD
If you need equipment plans and quotations, you can leave a message below to tell us.