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Oat shelling and flaking solution

We offer a wide range of oat processing plant, which includes the heart of our oat mills - the dehuller, kiln and flaking roller mill. We can help all the way - from planning your production line to installation, training and maintenance. Our oat processi

Design technical indicators

Oat Processing Plants Finished Products

Raw material

material Moisture Impurity Minerals Broken Odour
oat ≤13.5 ≤2.0 ≤0.5 ≤5 normal

Finished products: oatmeal, oatmeal, instant oatmeal;
Power: 220V&380V, 50Hz (or as provided by buyer);
Water: Public tap water (up to drinking water standard) is less than 30°C, the average flow rate can meet the production and living needs;
Workshop environment:workshop air dust concentration ≤ 10mg/m3, outdoor air dust concentration ≤ 150mg/m3

Pictures

  • High definition image of Oat Processing Plants
  • On site use of Oat Processing Plants

Production process of oatmeal

The process of Oatmeal Processing Line is mainly divided into cleaning, shelling and separation, grading and color sorting, washing, enzyme sterilization, cutting and grading, steaming and flaking, drying and grading, and packaging.

01.Cleaning section

Cleaning section

Use equipment such as grain cleaning machines and gravity destoners to clean impurities contained in raw oats, such as wild buckwheat, straw, grass seeds, soil, sand, stones, etc.
→   Grain cleaners→   Gravity Destoner

02.Screening and grading

Graded

In the grading and color sorting section, the shelled oat grains are subjected to multi-stage screening and grading equipment to select oat grains of the same size and length, and to remove defective products such as shriveled grains, immature grains, moldy grains, etc.

03.Oat Hulling

Oat Hulling

The HTP-80 new oat shelling machine developed by WinTone solves the processing difficulties of oat shelling. It applies PLC automated integrated control system to stably produce high-quality products. The one-time shelling rate can reach 85% and the breakage rate is less than 4%.
→   Centrifugal Oat Huller→   Oat Dehulling and Separating Machine

04.color sorting

Graded Color Sorting

Use color The selection machine picks out the different-colored grains in the oats to ensure the quality of the finished oatmeal.

05.Washing Section

Washing Section

Because oats will attach a small amount of dust during the husking process, the surface of the oats must be cleaned before making oatmeal. Therefore, the surface of the oats is cleaned by the oat washing machine to remove the surface attachments and the dust in the wheat ditch.
→   Oat Washing Machine

06.Sterilization and Sterilization Section

Sterilization and sterilization section

The oat grains are subjected to hydrothermal treatment to inactivate lipoxygenase, remove bitterness and prevent rancidity, kill mold and sterilize, and extend the shelf life; the cooked oats are dried and cooled in a malting machine.

07.Cutting and Grading Section

Cutting and grading section

The oatmeal cutter can be used to cut the oats into particles of suitable size according to the requirements of the finished product.
→   Drum Oat Groat Cutter

08.Steaming and Flaking Section

Steaming and flaking section

The cut oatmeal enters the steamer for softening and ripening. The steamed oatmeal is pressed into thin flakes by a hydraulic double-roller flake press. The thickness of the oatmeal is controlled by adjusting the oatmeal machine.
→   Oat Flaking Mill

09.Drying and grading section

Drying and grading section

The pressed oatmeal is subjected to hot air drying to reduce the moisture in the oatmeal to facilitate storage. The dried oatmeal enters the circular vibrating screen for size classification to obtain high-quality, high-quality finished oatmeal.

10.Packaging section

Packaging section

The packaging section requires the packaging workshop to be in a sterile environment. There is a layer of plastic film inside the packaging bag. The airtight plastic film is isolated from the outside world to extend the shelf life. The size of the packaging specification depends on the customer's needs. Generally, the shelf life of packaged oatmeal is 12 months.
→   Automatic Packaging Machine

Advantage

  • Automated and Intelligent Control

    The production line adopts PLC automatic control system, which can realize remote control operation and truly realize unmanned production in the workshop.

  • Strong adaptability

    It can not only process domestic naked oats, but also shell oats. Both whole-grain and cut-grain cereals (instant cereals) can be processed. At the same time, the process can produce two varieties of oatmeal and oatmeal on-line.

  • High quality finished product

    The finished product retains the original aroma of oatmeal and is of higher quality. The combination of multiple cleaning and selection processes in the grading section and a color sorter further guarantees the quality of the finished product.

  • High yield and high quality

    During the production of oatmeal, starch is gelatinized, coked and hydrolyzed, making the flavor sweet and crisp.

Project Case

Service Process

Productivity, availability, and process optimisation are of utmost importance for our customers. To best serve our customers and respond to their individual requirements, we offer an extensive range of services as well as a wide variety of tests in our pilot plant.
  • Pre-sales consultation

    Pre-sales consultation

  • Customized Solutions

    Customized Solutions

  • Draft Construction Plans

    Draft Construction Plans

  • Assembly and Commissioning

    Assembly & Commissioning

  • Maintenance & Repair

    Maintenance & Repair

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