High Fructose Corn Syrup Processing Solution

Description

Glucose syrup is a kind of starch sugar crystal made by hydrolysis and isomerization of plant starch. It is an important sweetener,Colorless viscous liquid, good fluidity at room temperature, odorless. 

The low-fat corn flour is the raw material for the low-fat corn flour to glucose process. WinTone's technology of corn germ extraction, husk extraction, and low-fat flour production is a domestically advanced new intelligent semi-dry corn production line. The production line features a germ purification rate at 9%, a husk purification rate at 10%, and a low-fat corn flour extraction rate at 81%. For the low-fat corn flour, the fat content is controlled within 0.8%, the ash content is limited within 0.6%, and the starch content of the corn flour is mainained above 87%. This physical and chemical index complies with the requirements of the innovative syrup manufacturing process developed by our company.
 

图片和视频→

胚芽还能做这些→

我们把玉米胚芽这种高营养价值的原料进行了深加工，提高了玉米胚芽的综合价值。
首先，用干法提出的玉米胚芽压榨出的胚芽油，比玉米淀粉企业用硫磺水浸泡、湿法提出的玉米胚芽压榨出来的胚芽油，口感、质量更好。
其次，压榨后的玉米胚芽饼再加工，可生产出高蛋白饮品。
这样不仅拉长了玉米加工的产业链，还充分发挥了玉米、胚芽原料的经济价值，提高了玉米加工企业的综合效益。

The glucose produced by WinTone's corn glucose syrup production process is light yellow, clear, soft in taste, and free of harmful substances, which is of higher quality than traditional wet products. Laboratory tests have determined that the concentration of the produced glucose syrup ranges from 27% to 71%. The DE value is greater than 98, and the DX value exceeds 95. The dry grade of filtered protein accounts for 9.5%. The protein content is no less than 60%, and the light transmittance is not less than 98%. 

干法VS湿法制糖工艺对比

At present, the industry adopts the corn wet soaking process to extract starch and the double enzyme syrup making process to produce starch syrup. 我公司研发的玉米干法分离相比传统湿法分离产品优势明显。

干法VS湿法制糖产成品对比

产成品结构

1.2吨玉米原粮可加工成哪些成品呢？

成本收益分析

New process of glucose syrup production from defatted corn flour

The corn endosperm enters the endosperm powder mixing tank, where acid, dilute alkali and water are added to mix the powder. It is then micronized under the action of special enzymes. The endosperm slurry is then sprayed into the feed tank and, under the action of steam, enters the flash tank, laminar flow tank and plate and frame feed tank in turn. After plate and frame filtration, the corn protein powder product is efficiently separated and high-quality glucose syrup liquid is produced.

The glucose produced by this production line is slightly yellow, clear and transparent, with the unique smell of glucose syrup. Compared with the glucose produced by the wet process, it has a softer sweetness, no odor, and no harmful substances such as sulfide. The grain-to-syrup conversion rate is higher, the by-product yield is higher, and the production and operation costs are reduced.

The corn dry separation and glucose syrup production technology developed by our company is a revolutionary, innovative and groundbreaking technology. It will bring new changes and development opportunities to the corn deep processing industry and open up a new track for the technology of the corn deep processing industry.